Mindtrace NeuroForge™

Integration-Ready, Custom Application

NeuroForge™ is the integration platform for Brain-Sense™. It provides a set of tools and gateways that embed Brain-Sense™ AI defect detection into manufacturers’ existing production cells, workflows, data pipelines and production-specific requirements.

NeuroForge™ transforms smart manufacturing technology into operational reality — bridging the gap between AI research and the factory floor. NeuroForge™ enables secure, scalable, and efficient deployment, reducing risk and accelerating ROI.

Mindtrace NeuroForge™

Integration-Ready, Custom Application

NeuroForge™ is the integration platform for Brain-Sense™. It provides a set of tools and gateways that embed Brain-Sense™ AI defect detection into manufacturers’ existing production cells, workflows, data pipelines and production-specific requirements.

NeuroForge™ transforms smart manufacturing technology into operational reality — bridging the gap between AI research and the factory floor. NeuroForge™ enables secure, scalable, and efficient deployment, reducing risk and accelerating ROI.

With Mindtrace

90

Fewer Images

80

Cost Reduction

98

Gage R&R Score

How NeuroForge™ Works

Scope Definition

In consultation with customers, project requirements, success criteria, and objectives are defined to ensure the solution is aligned with your business goals from the start.
STEP 1

Data Collection

NeuroForge™ provides full support for data capture and preparation, building a reliable foundation for AI training. Our streamlined process reduces overhead and accelerates readiness.
STEP 2

Model Setup

The Brain-Sense™ platform and its library of pre-trained “AI brains,” are used to configure a solution tailored to customers’ specific use cases. Few-shot learning and continuous learning techniques enable rapid customization which reduces training time.
STEP 3

Deployment

Flexible deployment options — whether on the edge, in the cloud, or hybrid — ensures your AI brain integrates securely and efficiently into the manufacturing production environment.
STEP 4

Prediction & Continuous Improvement

Once live, the AI solution operates 24/7, to continuously detect defects in real time and reduce escapes. Through adaptive learning and knowledge sharing, the system continuously improves accuracy and resilience.
STEP 5

Scope Definition

In consultation with customers, project requirements, success criteria, and objectives are defined to ensure the solution is aligned with your business goals from the start.
STEP 1

Data Collection

NeuroForge™ provides full support for data capture and preparation, building a reliable foundation for AI training. Our streamlined process reduces overhead and accelerates readiness.
STEP 2

Model Setup

The Brain-Sense™ platform and its library of pre-trained “AI brains,” are used to configure a solution tailored to customers’ specific use cases. Few-shot learning and continuous learning techniques enable rapid customization which reduces training time.
STEP 3

Deployment

Flexible deployment options — whether on the edge, in the cloud, or hybrid — ensures your AI brain integrates securely and efficiently into the manufacturing production environment.
STEP 4

Prediction & Continuous Improvement

Once live, the AI solution operates 24/7, to continuously detect defects in real time and reduce escapes. Through adaptive learning and knowledge sharing, the system continuously improves accuracy and resilience.
STEP 5

Supported Use Cases

Weld Inspection

  • Spatter in Threads
  • Location
  • Corrosion
  • Voids
  • Gap
  • Spatter in Threads
  • Location
  • Corrosion
  • Voids
  • Gap
  • Length, Width, Height
  • Edge Profile i.e. Radius / Chamfer
  • Depth 
  • Thread Quality
  • Length, Width, Height
  • Edge Profile i.e. Radius / Chamfer
  • Depth 
  • Thread Quality

Paint Defects

  • Color
  • Scratches
  • Run/Drips
  • Blistering
  • Dust/Dirt/Contamination
  • Wrinkles
  • Cracks

Molding Defects

  • Flashing / Burrs / Sprue
  • Short Shot
  • Scratches
  • Deformation / Warping
  • Dimensional
  • Voids / Inclusions

Assembly Verification

  • Correct Order and Verification
  • Defects
  • Misplaces or Missing Parts
  • Fill Levels
  • Presence / Orientation / Alignment

Product Identification

  • OCR
  • Presence
  • Position Check

Sealant / Glue

  • Bead
  • Placement
  • Gaps

Stamping Defects

  • Splits
  • Cracks
  • Missed Punches
  • Missed Inserts
  • Dents
  • Trim Edge

Electronics

  • Correct Component
  • Component Orientation
  • BGA
  • Connector Engagement
  • Solder Joints
  • Damaged Traces / PAds
  • Board Cracks / Scratches
  • Solder Bridge

Joining Material

  • Profile
  • Placement
  • Gaps

Cleanliness

  • Corrosion / Rust
  • Residue

Fabric / Leather

  • Wrinkles
  • Sewing Seams
  • Tears
  • Embossing
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Brain-Sense™, the tech
behind NeuroForge™
 Turn data into insights
using Inspectra™

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